Automation aids heat to shape deduce acme expression

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The product that heat shapes is increasing, assembly of car of down to of general cup, dish and building are acted the role of, can make by this kind of efficient and energy-saving technology. But, add increasingly as competition drama, heat shapes how does technical supplier show itself, attract more to buy the home? The answer depends on a good automation running a system it seems that. From Plates And Cups To Automotive Parts, thermoforming Technology Is Being Applied In A Wide Range Of Production Processes.

But As Market Competition Gets Stronger, how Can The Suppliers Of This Efficient Technology Stay Ahead Of Its Rivals? A Good Automation Management System Is The Key.

The series heat of high automation shapes on the company open day that the system will run at Heilbronn base in July, illig showed set in detail to present public figure the technology that newest and automatic reel heats up forming machine for expecting and performance level. The spot was revealed shape, strong cut the RDK of unifinication and RDM-K set machine, shape and develop the RDKP that cuts device depart, RV and RD set machine, and suit to machine exterior have the heat that plays sunken figure distinctly to shape the BF set machine of the product. For relatively comprehensive reveal use heat now to shape all sorts of packing product that the technology can process, the machine undertakes revealing below working status, use the common data that pack namely (PS, PP and A-PET) make all sorts of cups, dish package a product with join with a hinge, and build and leave the sunken product that pack. Heat shapes technical application is wide, efficient, automation is the key of development. The expert of Illig is opening day the innovation technology that the 3rd generation that place introduced to reveal in the activity uses in machine of complete servo drive, include to be able to simplify among them operation staff job and simplify the new function of process of new pattern reinstate, the technology that still can improve craft stability below high periodic rate optimizes a function, and can make heat shapes further the new-style component with energy-saving product line. For example, RDK and RDKP machine are movable the working intensity that voice actors or actress the new control system that changes technology can reduce a machine to operate personnel considerably. Operation personnel needs special professional technology to optimize the parameter of all sorts of interdepend no longer even, every labour in product line of because control system is OK automatic computation optimal set value. Same, when change set is worth, can instantly recount, adjust periodic time, thereby the for love or money can achieve the biggest periodicity (tall productivity) . In addition, a kind of new-style starting program that is based on short period time, actor to change craft to install (Sas-up: Suit oneself start) the raw material wastage that level starts when can reducing reinstate new pattern considerably. After product line changes manufacturing pattern, its can be changed automatically for high periodic rate, the output power of self-adjusting heater, make raw material heats equably optimal mould temperature. The exterior heater cell that uses innovation heats raw material, improved these efficiency further the energy balance of this very expensive already servo drive machine. Deserve to have special the energy that the place of new-style HTS heating element of black glair wastes, should compare on any type current and actual in the little 1/3 of FSR heater component that still uses extensively. What oil does not need when the job is new-style low safeguarded vavuum pump to rise further can effect. The efficiency of this kind of vavuum pump is extremely tall, the pump that the energy that wastes should use than before is made an appointment with low 15% . Now, illig still can provide compensation control system, the effect that all sorts of environmental element change that this system can machine process middling to see evenly produce. Heater output temperature and / or heat time but successive self-adjusting, make the product has stable high quality. In addition, alternant (A/B) stow system (servo motor drive is introduced now on RDK and RDKP set machine) can reduce tool cost, can increase the craft stability when high speed is machined at the same time. A of all the 3rd acting hot forming machine common characteristic is, function of new-style and alternant stow is enough in order to be as high as minutely mould of 45 speed stow A/B, have extremely tall craft stability at the same time. The innovation that contains flange and card to smash a product shapes the technology uses GN heat to shape equipment company (GN Thermoforming Equipment) the innovation mould technology of development can heat in GN contact the upper part of line of sheet of hot forming machine and ground of lower part economy undertake heating up shaping. This system is special the flange that applies to production to be able to undertake heating up sealing dish smash a product with card. GN heat shapes Jerome Romkey of manager of equipment company market says, this heats in the contact former a strong forming machine that cut heat is medium be initiate. Romkey says: "This is a major breakthrough, because can heat in the contact now,flange is produced on forming machine dish, do not need to use bigger, more complex, costlier radiate to heat the similar device of forming machine and so on. " the mould can be used at having GN contact to heat in forming machine. Flange has to head the strong section of groove custom-builtly in mould system, the phase of convex flange part that can reach with modular antrum matchs. Through this kind of structure combinative means can make tangent plane inferior, thereby producible convex flange. Another characteristic is its counterpoint system can maintain section and pattern correct counterpoint. Additional, use with mould form a complete set beforehand heater conduces to what heat equably and stabilize shaping. Flange mould system can undertake in all Bian Chong is cut, can save stuff thereby. Decrease or eliminate the sheet between the model to be able to reduce flotsam amount. Mould system basically is used at machining PET dish, traversal speed is 15 times / cent. Superior control technology is Kiefel heat shapes one of keys with successful technique. No matter efficiency of production of promotion of advanced Simotion system is KMD Speedformer or machine of Thermorunner KTR Speed, simotion system produces main effect in Kiefel hot forming machine. The Simotion system that uses successfully already at machine of KMD Speedformer set also applies in machine of set of Thermorunner KTR Speed now. Kiefel expresses, its are main the characteristic is controlling system and SPC at the position, they are linked together with drive system directly. This is solution of system of a kind of innovation, can realize shorter periodic time. No matter be yoghurt cup, water cup, belt but the cup that fast clasp builds, still be flowerpot, from heat the system began to decide product quality. Forming machine of Thermorunner KTR Speed uses individual area control, can make sure quantity of heat distributings equably in whole shape apparently in expecting with foil. The system can choose metallic heating element or heating element of pottery and porcelain neatly. Hard cast steel shapes / strong cut worker worker have extremely tall shape and rush cut precision, strong shearing force is tall, strong cut length big. Can use more modular antrum number so, raise the yield of the cup thereby. Of servo motor drive expand beforehand strong cut a model to be able to ensure material distributings have extremely tall precision -- the one bottom till the cup. The cooling system that contains device of central moisture cloth can make sure first-rate water is warm. Can prevent water condensation so, prolong the service life of the mould. With be located in shape / strong cut worker worker around, those who deserve to have big diameter pipeline and fast a powerful person is efficient compress air system combination to move, make shape craft rate is rapidder, precision is taller, the result is crop taller, product quality is better. The representative application circumstance of KMD Speedformer is dish pack with container, join with a hinge, suck model to pack, bucket lid and choose component. Its are used at the plastic product that pack in packing the industrialization of the product to make, the via real textual research technology that large-scale economization manufactures has extremely tall economy efficiency. CNC Milling